Moving up to the next level of fresh-keeping pastry
It’s no secret that starch is the primary cause of staling in soft pastries. If you’ve watched the film on the 30-day croissant, you will have already seen me explain how hydrates of distilled monoglycerides interact with starch to provide superior anti-staling performance.
But other flour components that cause pastries to lose their soft, fresh feel are also worth attention. Tackle them as well as the starch issue, and you can take pastries to the next level of long-lasting freshness.
The best way to do that is use a hydrate in combination with enzymes.
How can enzymes help?
Research shows that enzymes not only modify starch, slowing the staling process that sends softness into decline. They also modify arabinoxylan, a hemicellulose present in flour. When this happens, more free water becomes available for absorption by the gluten proteins during the dough-making phase, prolonging softness even further.
There is just one problem when using enzymes in fresh-keeping pastry applications – the high content of sugar, which can inhibit enzyme activity in a big way.
Combined performance
Here at DuPont, we have put a lot of energy into developing enzymes that overcome this issue. In application trials, we have compared the performance of a hydrate in combination with several enzyme solutions – with interesting results.
First of all, there is no doubt that a hydrate-enzyme combination gives superior, long lasting softness. What we have also seen is that the decline in softness from day 14 to day 28 is considerably less when using G4 enzymes compared to the market standard enzyme.
Equally encouraging is the high efficiency of the optimum hydrate-enzyme solution at a lower dose. That’s an opportunity for cost savings if your current anti-staling solution is a powder enzyme solution.
Of course, fresh-keeping pastries are also dependent on the fillings inside them. Here, it is important to choose a stable solution that counters water migration from the pastry into the filling and vice versa.
So, for those of us who expect pastries to be a dull, dry encounter on the last day of their shelf life, our results show they don’t have to be. Even after 30 days.
Our application trial used POWERSoft™ 7002 Bakery Enzyme from the DuPont™ Danisco® range.
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Dear Mr. Jan, I am a bread improver manufacturer in Uruguay. I am looking by a long time for a solution to freshness and volume in croissant and pastries. Uruguayans are good consumers for that kind of bakery. I would like to receive samples and even immediately import a complex of hydrate emulsifier- enzymes as I understand you have developed. The problem is that we have in Uruguay just one agent of Danisco who imports the semplest milling enzymes (alpha amylase, phospholipase) and besides it he dont want to deal with minor products. Could you please let me know the fastest way to reach those DUPont new developments for croissant? Thank you in advance!
this information is appreciated.( 1) can this enzyme function well in pastry with little water? (2)How can the enzyme be obtained in Nigeria ?
Hi Joseph If you mean pastry like short crust. Here the solution with enzymes will not work do to the low water level, and high sugar level. But a emulsifier like PANODAN AB 100 in a dosage of 0,4-0,7 % on total dough will provide you short crust with a better bite. (See also my answer to Don) Kind regards Jan Charles Hansen
Very interesting. I am trying to develop a long shelf life pastry 'case' for retail in supermarkets. Will I be able to achieve a use by date of 12 months or more using his technology? Thanks. Don
Hi Don A pastry case is a crisp base for cake and pies. This technology described here will not be suitable for this type of application. The enzymes will not be apple to work is this high fat, high sugar and low water environment. If you problem is texture in your pastry case, by texture I mean more crispiness and shorter bit. Here our liquid emulsifier PANODAN AB 100 in a dosage of 0,4-0,6% on the total recipe will help you. Kind regards Jan Charles Hansen
Hi There, Are you familiar with applications of enzymes or SSL in Pie dough in order to slow the migration of moisture from the filling into the crust?
Hi Laura We do not really see a effect using SSL or enzyme to make a barrier system. But we may apple to help you with our Barrier system.
Dear Sir Please let me know how can we find your products n iran market.Do you have any representive in Iran. Regards Shahram
Dear Shahram, I have forwarded your request to our sales representative in the Middle East. He will contact you directly. Best regards Anne
Will your 7200 Bakery Enzyme function in Gluten Free applications? LW
Hi, Are these hydrates and enzymes 'Halal certified'? Are any of them animal derived? H Saleem
Hi Saleem Yes, in general our enzymes are all Halal certified, the enzymes used in this application are all Halal. The emulsifier used for the hydrate is also Halal certified. All the enzymes and emulsifier used in this article is all off vegetable origin. Kind regards Jan Charles Hansen
Excellent read on the use of enzymes, if you apply this to sausage roll pastry technology that has little or no sugars to affect the enzyme activity would you get better results / longer shelf lifes? regards Leigh
Hi Leigh, We are experts enzymes in bakery not in meat. I have forwarded your request to our meat team. You will be contacted directly. Best regards Anne Host Stenbak The Bakery Performance Team
Very good information
Thank, I am very happy, that you like the concept.
Hi very interested in moisture retention in bread
Will youe 7002 bakery enzyme function in a Gluten Free product application? Larry W
Hi Larry This enzyme we have used in this application, will probably have a to powerful effect on a gluten free product. If I should recommend an enzyme for gluten free it should be a enzyme lifr GRINDSTED®MAX-Life 85 in a dosage of 200-300 ppm /20-30 g pr. 100 kg of starch)
We have also worked with our different hydrocolloids, on this matter. We may be able to help you. But what kind of bread application are you thinking off?. Please do not hesitate to contact us directly; you can use the “Contact” Jan